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Gas Analyzer 210

Maximum pre­cis­i­on, mini­mum main­ten­an­ce: The Gas Analyzer 210 pro­vi­des relia­ble and con­ti­nuous mea­su­re­ments for deman­ding indus­tri­al pro­ces­ses whe­re, for exam­p­le, per­chlo­roe­the­ne, tri­chlo­roe­the­ne, dichlo­ro­me­tha­ne or KWL need to be mea­su­red. With the opti­on of using NDIR, zir­co­ni­um oxi­de or an elec­tro­che­mi­cal sen­sor, it is the per­fect solu­ti­on for your com­plex requi­re­ments.

The Gas Analyzer 210 is your ver­sa­ti­le part­ner for the pre­cise moni­to­ring of pro­cess gases in a wide ran­ge of indus­tri­al envi­ron­ments. The GA210 comes with dif­fe­rent alter­na­ti­ves of mea­su­ring prin­ci­ples: NDIR mea­su­ring cells, zir­co­ni­um oxi­de sen­sors and elec­tro­che­mi­cal sen­sors are available. This allows the GA210 to pre­cis­e­ly ful­fill spe­ci­fic mea­su­re­ment requi­re­ments.

Whether for pro­cess con­trol, envi­ron­men­tal com­pli­ance or safe­ty moni­to­ring, the Gas Analyzer 210 offers you maxi­mum mea­su­re­ment accu­ra­cy and sta­bi­li­ty. It is the ide­al choice for indus­tries whe­re relia­bi­li­ty and long-term sta­bi­li­ty are cru­cial, such as the che­mi­cal, phar­maceu­ti­cal, recy­cling and ener­gy indus­tries.

  • Precise mea­su­re­ment tech­no­lo­gy: The Gas Analyzer 210 uses NDIR for IR-acti­ve gases such as per­chlo­roe­the­ne, tri­chlo­roe­the­ne, dichlo­ro­me­tha­ne or KWL. Alternatively, it uses an EC (e.g. O₂, H₂S, H₂) or ZrO₂ sen­sor (O₂).
  • Long-term sta­bi­li­ty: Long-life sen­sors gua­ran­tee high accu­ra­cy, mini­mal drift and redu­ced cali­bra­ti­on effort.
  • Ease of use: Intuitive 128 x 64 touch dis­play for clear mea­su­red values and simp­le menu navi­ga­ti­on in plain text.
  • Low main­ten­an­ce cos­ts: Robust design and relia­ble sen­sors redu­ce main­ten­an­ce and ope­ra­ting cos­ts.
  • Flexible inter­face opti­ons: RS232, Profibus DP, Ethernet IP, Modbus TCP, Profinet. Up to eight ana­log out­puts (4 - 20 mA) pos­si­ble.
  • Expandable inputs: Up to eight sam­ple gas inputs for ana­ly­zing mul­ti­ple sam­ple loca­ti­ons, even for sin­gle com­po­nent mea­su­re­ment.
  • Industrial design: Robust 19-inch housing (IP20) for indus­tri­al envi­ron­ments.
  • Optimized gas rou­ting: PTFE or stain­less steel gas rou­ting mini­mi­zes con­ta­mi­na­ti­on and ensu­res con­sis­tent mea­su­re­ment results.

The Gas Analyzer 210 is used in a wide ran­ge of indus­tries whe­re accu­ra­cy, relia­bi­li­ty and robust mea­su­re­ment tech­no­lo­gy are requi­red:

  • Chemical indus­try: For moni­to­ring pro­cess gases and ensu­ring con­sis­tent pro­duct qua­li­ty.
  • Recycling and was­te manage­ment: Control of emis­si­ons in recy­cling pro­ces­ses to mini­mi­ze envi­ron­men­tal impact and risks to employees.
  • Pharmaceutical indus­try: Precise gas mea­su­re­ment to meet the high puri­ty and safe­ty stan­dards in phar­maceu­ti­cal pro­duc­tion pro­ces­ses.
  • Power plants and ener­gy sys­tems: Optimization of com­bus­ti­on pro­ces­ses and moni­to­ring of emis­si­ons to maxi­mi­ze ener­gy effi­ci­en­cy.
  • Exhaust gas moni­to­ring and envi­ron­men­tal pro­tec­tion: Ensuring com­pli­ance with legal requi­re­ments for air qua­li­ty and emis­si­ons in various bran­ches of indus­try.
  • Sample gas inputs: 1 (stan­dard), expan­da­ble up to 8
  • Measurement inter­val: 1 second (con­ti­nuous) or 20 seconds (qua­si-con­ti­nuous)
  • Measurement prin­ci­ple: NDIR sin­gle-beam method, elec­tro­che­mi­cal method (EC), zir­co­ni­um oxi­de ion con­duc­tor prin­ci­ple (ZrO₂)
  • Measurable gas com­pon­ents:
    • NDIR: per­chlo­roe­the­ne, R11, R12, C-pen­ta­ne and many other IR-acti­ve sub­s­tances
    • EC: inclu­ding oxy­gen (O₂), hydro­gen sul­phi­de (H₂S), hydro­gen (H₂)
    • ZrO₂: Oxygen (O₂)
  • Measuring ran­ge: 100 % by volu­me / 0-10,000 ppm depen­ding on sub­s­tance
  • Measuring accu­ra­cy: Dependent on sub­s­tance
  • Gas flow rate: stan­dard 4 l/min, inter­nal gas rou­ting made of PTFE (optio­nal­ly stain­less steel)
  • Pressure tole­rance: 0.7 to 1.1 bar (pro­cess gas pres­su­re)
  • Protection class: IP 20
  • Interfaces: RS232, Profibus DP, Ethernet Modbus TCP, Ethernet IP, Profinet, up to 8 ana­log out­puts (gal. Isolated) 4-20 mA, free­ly con­fi­gura­ble via dis­play menu
  • Operational rea­di­ness: Measurement rea­di­ness depen­dent on sub­s­tance, full spe­ci­fi­ca­ti­on achie­ved after 30 minu­tes
  • Operating vol­ta­ge: Standard: 230 V AC / 50 Hz, 0.9 A / 207 VA
    Alternative: 115 V AC / 60 Hz or 230 V / 60 Hz
  • Dimensions: 19" rack, 400 mm depth
  • Weight: 13 kg
Detailed data sheet

Advantages

Maximum fle­xi­bi­li­ty with the mea­su­re­ment para­me­ters

The Gas Analyzer 210 was deve­lo­ped to adapt per­fect­ly to the requi­re­ments of your indus­tri­al envi­ron­ment. With the abili­ty to inte­gra­te up to eight sam­ple gas inputs, you can fle­xi­bly moni­tor and ana­ly­ze dif­fe­rent sam­ple loca­ti­ons. The Gas Analyzer 210 was desi­gned as a sin­gle-gas mea­su­ring device and spe­cia­li­zes in a sin­gle gas com­po­nent. The mea­su­re­ment method can be sel­ec­ted on a modu­lar basis(NDIR, zir­co­ni­um oxi­de or elec­tro­che­mi­cal sen­sor tech­no­lo­gy).

Minimal cali­bra­ti­on effort and low ser­vice cos­ts

With the Gas Analyzer 210, you redu­ce ope­ra­ting cos­ts through low cali­bra­ti­on effort and mini­mal main­ten­an­ce requi­re­ments. The device is desi­gned to work relia­bly over long peri­ods of time wit­hout the need for fre­quent cali­bra­ti­ons. You also bene­fit from low ser­vice cos­ts and high avai­la­bi­li­ty.

FAQ

For which gases can the Gas Analyzer 210 be used?

The Gas Analyzer 210 is opti­mi­zed for the mea­su­re­ment of IR-acti­ve gases such as per­chlo­roe­the­ne, tri­chlo­roe­the­ne and dichlo­ro­me­tha­ne or KWL.

Instead, it can also be equip­ped with an elec­tro­che­mi­cal sen­sor for gases such as oxy­gen, hydro­gen sul­phi­de and hydro­gen.

Another alter­na­ti­ve would be the zir­co­ni­um oxi­de sen­sor. This enables pre­cise oxy­gen mea­su­re­ments.

Other sub­s­tances can be inte­gra­ted on request for spe­cial requi­re­ments. Simply get in touch with us.

How many mea­su­ring points can the Gas Analyzer 210 moni­tor?

Thanks to its fle­xi­ble con­nec­tion opti­ons, the Gas Analyzer 210 can be expan­ded to up to eight mea­su­ring points and thus ana­ly­ze dif­fe­rent gas samples.

Which mea­su­re­ment tech­no­lo­gies can be sel­ec­ted for the Gas Analyzer 210?

Various mea­su­re­ment tech­no­lo­gies can be sel­ec­ted for the Gas Analyzer 210: The NDIR method (non-disper­si­ve infrared), the elec­tro­che­mi­cal method (EC) or zir­co­ni­um oxi­de tech­no­lo­gy(ZrO₂) for oxy­gen mea­su­re­ments.

The NDIR method can be sel­ec­ted for the mea­su­re­ment of IR-acti­ve gases. The method is pre­cise and sta­ble over the long term. Thanks to the ZeroLock auto­ma­tic zero point cor­rec­tion and cross-sen­si­ti­vi­ty com­pen­sa­ti­on, it is vir­tual­ly main­ten­an­ce-free and very eco­no­mic­al to ope­ra­te.

EC sen­sors can be sel­ec­ted for mea­su­ring oxy­gen (O₂), hydro­gen sul­phi­de (H₂S), hydro­gen (H₂), for exam­p­le, if the envi­ron­ment is con­trol­led, the cos­ts must be low and the oxy­gen con­cen­tra­ti­on is mea­su­red in small quan­ti­ties.

Zirconium oxi­de sen­sors should be sel­ec­ted for oxy­gen mea­su­re­ment in indus­tri­al appli­ca­ti­ons whe­re high tem­pe­ra­tures or humi­di­ty pre­vail in the gas to be mea­su­red or when a lon­ger ser­vice life of the mea­su­ring cell (com­pared to EC sen­sors) is requi­red.

Other sub­s­tances can be inte­gra­ted on request for spe­cial requi­re­ments.

Simply get in touch with us.

What advan­ta­ges does the Gas Analyzer 210 offer in terms of main­ten­an­ce and cali­bra­ti­on?

Thanks to the robust and long-term sta­ble sen­sors, the Gas Analyzer 210 requi­res only mini­mal cali­bra­ti­on. The long-las­ting com­pon­ents signi­fi­cant­ly redu­ce main­ten­an­ce cos­ts and thus ensu­re low ope­ra­ting cos­ts and high sys­tem avai­la­bi­li­ty. Our ser­vice team will be hap­py to car­ry out regu­lar main­ten­an­ce for you.

How long does it take until the Gas Analyzer 210 is rea­dy for ope­ra­ti­on?

The Gas Analyzer 210 rea­ches its full spe­ci­fi­ca­ti­on after a warm-up time of around 30 minu­tes. Measurement rea­di­ness is achie­ved ear­lier, allo­wing you to com­mis­si­on the device quick­ly.

What com­mu­ni­ca­ti­on inter­faces does the Gas Analyzer 210 offer?

The Gas Analyzer 210 is equip­ped with an RS232 inter­face as stan­dard. Profibus DP, Ethernet Modbus TCP, Ethernet IP and Profinet can be added as opti­ons. In addi­ti­on, up to eight ana­log out­puts (4-20 mA) can be con­fi­gu­red for easy inte­gra­ti­on into exis­ting pro­cess con­trol sys­tems.

Why does the Gas Analyzer 210 make eco­no­mic sen­se for our pro­duc­tion pro­ces­ses?

The Gas Analyzer 210 does far more than just moni­tor gas con­cen­tra­ti­ons. It enables bet­ter con­trol and opti­miza­ti­on of pro­cess con­di­ti­ons, which leads direct­ly to increased effi­ci­en­cy and pro­duct qua­li­ty. As the Gas Analyzer detects devia­ti­ons at an ear­ly stage, pro­ces­ses can be adjus­ted imme­dia­te­ly. This mini­mi­zes rejects and faul­ty bat­ches and ensu­res that fewer resour­ces - be it mate­ri­al, ener­gy or man­power - are was­ted. Ultimately, this redu­ces pro­duc­tion cos­ts and increa­ses the yield per pro­duc­tion run.

How does the Gas Analyzer 210 sup­port com­pli­ance with legal requi­re­ments and safe­ty in our pro­duc­tion pro­ces­ses?

With its pre­cise real-time moni­to­ring of cri­ti­cal gases such as O₂, H₂S or KWL, the Gas Analyzer 210 con­tri­bu­tes to com­pli­ance with legal limits and the avo­id­ance of safe­ty risks. Our mea­su­re­ment tech­no­lo­gy pro­vi­des relia­ble data for legal­ly requi­red emis­si­on reports and warns of toxic or explo­si­ve gas con­cen­tra­ti­ons. Immediate alarms (via relay out­puts) detect and report dan­ge­rous con­cen­tra­ti­ons. The open inter­face archi­tec­tu­re (e.g. Profibus, Ethernet/IP) also enables seam­less inte­gra­ti­on into safe­ty sys­tems to trig­ger auto­ma­tic emer­gen­cy shut­downs or val­ve con­trols - cru­cial for com­pli­ance with ope­ra­tio­nal safe­ty and envi­ron­men­tal pro­tec­tion regu­la­ti­ons.

How can the Gas Analyzer 210 make a con­cre­te con­tri­bu­ti­on to redu­cing cos­ts?

In addi­ti­on to the low main­ten­an­ce requi­re­ments, the Gas Analyzer 210 helps to avo­id unneces­sa­ry cos­ts in pro­duc­tion thanks to its pre­cise and sta­ble mea­su­red values. By pre­cis­e­ly moni­to­ring pro­cess gases, com­pa­nies can achie­ve tar­ge­ted ener­gy savings by opti­mal­ly con­trol­ling com­bus­ti­on or che­mi­cal reac­tions. Continuous moni­to­ring also redu­ces the risk of sys­tem mal­func­tions, which often lead to expen­si­ve pro­duc­tion down­ti­mes. Fewer inter­rup­ti­ons mean lower cos­ts and hig­her pro­duc­ti­vi­ty.

Interested?

Contact us for com­pre­hen­si­ve advice - holi­stic and solu­ti­on-ori­en­ted.

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