Gas Coolers – Duran Glass Heat Exchanger & Gas Conditioning | Fresenius Instruments
Fresenius Instruments

Gas Coolers for Precise Gas Conditioning

Gas coolers with Duran glass heat exchangers for optimal sample gas conditioning: dry, particle-free measurement gas for maximum analysis accuracy – RCI 100, RCI 500 and RCI 700.

Gas Coolers for Precise Gas Conditioning
175+ Years Experience
24-48h Response Time
10+ Years Spare Parts
30+ Years Lifespan

Gas Coolers for Sample Gas Conditioning

A gas cooler is one of the most frequently underestimated components in gas measurement technology – yet its performance directly determines the quality of your analysis results. Moist or particle-laden sample gas causes condensation in the analyzer, leads to corrosion, falsifies measurement values and can result in expensive repairs. The RCI series gas coolers from Fresenius Instruments eliminate this risk by cooling the sample gas to a defined dew point temperature of 5 °C, achieving a residual moisture of just 0.86%.

The heart of every RCI gas cooler is the Duran glass heat exchanger: Duran borosilicate glass is extremely corrosion-resistant, chemically inert to aggressive process gases such as SO₂, HCl or HF, and retains its properties for decades. Unlike metallic heat exchangers, it does not alter the sample gas composition through catalytic reactions – a decisive advantage for the accuracy of downstream analyzers such as the GA220 or GA210.

The RCI series comprises three models for different application scenarios: the RCI 100 is a compact desktop unit for laboratory applications and mobile use. The RCI 500 is the standard gas cooler in 19-inch rack format for CEMS installations and stationary process measurement. The RCI 700 cools two sample gas streams simultaneously – ideal for plants with redundant measurement channels or parallel measurement points.

All RCI gas coolers are manufactured in Germany, designed for low maintenance and benefit from the 10+ years spare parts guarantee from Fresenius. Combined with our sampling systems and gas analyzers, you receive a complete measurement chain from a single source – from gas extraction through conditioning to analysis.

From Process to Analysis – How Gas Measurement Works

Sample Gas Flow Industrial Process Gas Sampling Gas Cooling Gas Analysis Cloud Monitoring 1 2 3 4 5

Our Service Advantages

Why Fresenius Instruments is your partner for gas coolers for precise gas conditioning – with over 175 years of experience in analytical chemistry.

Fast Response Times

In urgent cases, we respond especially quickly: On average 24–48 hours to on-site deployment. With a service contract, we guarantee binding response times.

Dedicated Contact Person

Your personal service technician knows your devices and their history. This means problems are identified faster and resolved in a targeted manner – without lengthy familiarization.

Worldwide Field Service

Experienced service technicians deployed across Europe. Whether industrial plant, wastewater treatment or biogas facility – we come to you.

Experienced Technicians

Highly qualified service technicians with years of experience in gas measurement technology. Regularly trained on the latest technologies and procedures.

Over 120 Measurable Substances

From standard gases to exotic compounds – our analyzers cover a wide spectrum.

Remote Diagnostics with Cloud Connect Kit

Our Cloud Connect Kit enables remote monitoring of your devices via mobile network. Faults are automatically detected and reported – for fast diagnosis and minimal downtime.

Cloud Connect Kit

Premium Components & Spare Parts Supply

High-quality suppliers primarily from Germany. 10+ years spare parts guarantee. 30+ years device lifespan.

Longevity & Accuracy

Through regular maintenance and calibration, your devices maintain their precision for decades. Measurement accuracy meeting the highest industry standards.

Spare Parts 10+ Years

Long-term supply security with guaranteed spare parts supply for over 10 years. No production downtime due to missing spare parts.

Lifespan 30+ Years

Significant extension of device lifespan through regular professional maintenance. Investment protection and lower total cost of ownership over the entire lifecycle.

Customer Reviews

4,8 of 5 (127 reviews) — Fresenius Instruments

“The Cloud Connect Kit has significantly reduced our downtime. Remote diagnostics works flawlessly.”

Michael R., Operations Manager Wastewater Plant Northern Germany

Frequently Asked Questions

A gas cooler removes moisture from the sample gas to prevent condensation in the analyzer and ensure measurement accuracy. It is essential for reliable gas analysis.

The RCI 100 is a compact desktop unit, the RCI 500 is the standard gas cooler for rack mounting, and the RCI 700 can cool two sample gas streams simultaneously.

Duran glass is extremely corrosion-resistant, chemically inert and durable. It ensures consistent cooling performance over decades – without wear.

Our RCI series gas coolers achieve a residual moisture of 0.86% at a dew point temperature of 5°C – optimal for precise gas analysis.

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About Fresenius Instruments

As the successor to Carl Remigius Fresenius's Institut Fresenius, Fresenius Instruments draws on more than 175 years of experience in chemical analytics. We specialize in the measurement and continuous analysis of over 120 substances, employing methods including NDIR, EC, NDUV, zirconium oxide, TLDAS, and Raman laser spectroscopy for extractive process measurement. This longstanding tradition of innovation forms the foundation of everything we do.